PET PROCESSING INTEGRATED LINES

Processing industry

PET bottle processing line is a semi-automatic line intended for recycling of used PET bottles into the clean, dry flakes. The multistage processing includes preparing of bottles, their grinding and gradual removal of contaminants at various stages of the technological process.

Our lines, compared with the similar lines of other manufacturers, have unique special components developed by our experts to improve the process of recycling.

The recycling process, which is made on the lines of our production, is friendly to the environment. There are no harmful substances that exhale and fall in the production facilities, sewage or atmosphere. There is also provided the use of recycled polymers.

LINES TECHNICAL CHARACTERISTICS

Criterion Line 300 kg/h* Line 550 kg/h* Line 1,000 kg/h*
Performance on incoming raw materials 300 kg/h* 550 kg/h* 1000 kg/h*
Total installed capacity abt. 201 kW abt. 250 kW abt. 420kW
Consumed power up to 70% up to 70% up to 70%
Nominal voltage 380 V 380 V 380 V
Current frequency 50 Hz 50 Hz 50 Hz
Water consumption up to 7.0 m3/h up to 7.0 m3/h up to 15 m3/shift
Detergent consumption rate up to 7 kg/t up to 7 kg/t up to 7 kg/t
Waste (material loss) up to 5-10% up to 5-10% up to 5-10%

* – The performance deviation is possible within the framework of +/- 10%.

MAIN LINES SECTIONS (STAGES):

Section Components Line
300 kg/h*
Line 550 kg/h* Line 1000 kg/h*
Section of preliminary processing and sorting Dump pit “ПП-5”
Infeed conveyor “ПП-3”
Inclined conveyor “ПП-4”
Beater “БР-М”
Inclined conveyor “ТР5”, 2 pkgs. “ТР5”, 2 pkgs. “ТР5”, 2 pkgs.
Mechanical picker “LS500” “LS600” “LS600”
Waste conveyor “ТВ500L”, 2 pkgs.
Fan “ВРП-3,15”
Waste cyclone collector “ЦВЧ”
Section of grinding and initial cleaning of PET bottles Sorting conveyor “ПП-7”/6 m “ПП-7”/6 m “ПП-7”/10 m
Electric and magnetic trap of transport type + + +
Crusher (wet) “ДР-58” “ДР-610” “ДР610/3”
Auger “Ш200/ПЕТ” “Ш200/ПЕТ” “Ш200/ПЕТ”
Infeed auger “ЗШ-01 010”
Dynamic centrifuge (washing) “ДЦЗ”
Washing section Cyclone collector without bottom cone “Ц600”
Floating tank “ПП-1”, ferrous metal “ПП-1”, s/s “ПП-1”, s/s, 2 pkgs.
Auger ПП1/220 ПП1/220
Infeed auger “ЗШ-01 010” “ЗШ-01 010” “ЗШ-01 010”, 2 pkgs.
Dynamic centrifuge “ДЦ2” “ДЦ3” “ДЦЗ”, 2 pkgs.
Waste auger “ПП-2”, 3 pkgs.
Hot washer “ІП-22/09” “ІП-22/09” “ПП-9”
Water-front + + “БНВ-01/ПЕТ”
Washer-rinser “ІП-22/09” “ІП-22/09”
Section of drying and aspiration Infeed auger “ЗШ-01 010” “ЗШ-01 010” “ЗШ-01 010”
Centrifuge (dynamic, horizontal) “ДЦ2” “ДЦ3” ПП-14
Static centrifuge “ЦС640” “ЦС640” “ЦС640”
Fan “ВРП-4” “ВРП-4” “ВРП-4”
Fan “В500М” “В500М” “В500М”
Injector “ПП-8/000” “ПП-8/000” “ПП-8/000”
PET separation installation “ПП-6”
Cyclone collector filter “D600 ПП-12”, 4 pcs. “D600 ПП-12”, 4 pcs. “D600 ПП-12”, 4 pcs.
Big-Bag Filling Installation “БСЧ” “БСЧ” “ПП-10”
Section of recycling process provision Electric control cabinet + + +
Big-bag frame “РВС”, 6 pcs. “РВС”, 6 pcs. “РВС”, 11 pcs.

* – The performance deviation is possible within the framework of +/- 10%.